xTool S1 40W

Diode laser · Enclosed · xTool

xTool S1 40W

Hobbyists and small sellers who want a powerful diode cutter for wood and dark acrylic that is safe to run in a shared space

78/100overall score · 40 W optical · 498 × 319 mm

from $1,299 at xTool, checked Oct 2

Image: xTool. Prices change often; the shop shows the current price.

Quick verdict

The S1 is xTool's enclosed gantry diode laser, and this version puts a 40W optical diode inside a Class 1 box. It covers 498 x 319 mm at up to 600 mm/s, and xTool claims 15 mm plywood or black acrylic in one pass. Autofocus, a lid interlock, flame detection and an emergency stop make it easy and safe to run in a spare room. The honest trade-off is that it is still a blue diode: no clear acrylic, no camera for placement, and thick cuts crawl along at single-digit mm/s where xTool itself says its 55W CO2 cuts up to five times faster. At $1,699 with air assist and a honeycomb bed in the box, it is a fair price for a diode this strong in an enclosure.

What you still need

A way to get rid of smoke: the built-in fan pushes it down a hose, so you need a window vent or a purifier (xTool puts its SafetyPro AP2 purifier in the $3,049 All-in-one bundle). The RA2 Pro rotary, riser base and conveyor feeder are extras unless you buy the $2,289 Deluxe bundle. xTool Studio is free, a LightBurn licence is optional. No safety glasses are needed while it runs as Class 1, but keep a fire extinguisher nearby and budget for materials and the odd replacement lens.

Material reality check

Cuts wood, plywood, MDF, leather, felt, card and dark or opaque acrylic; xTool rates it at 18 mm cherry and 15 mm black acrylic. Engraves slate, stone, tile, anodized aluminum, painted or coated metal, and glass with a coating or marking paste. It cannot cut clear, blue or light transparent acrylic because the 455 nm beam passes straight through, and it cannot cut metal (the 0.1 mm stainless claim is foil, not sheet). Marking bare metal needs the optional 2W 1064 nm IR module. Never laser PVC, vinyl or anything else containing chlorine.

Better alternative if

if you want to cut clear acrylic or need thick cuts several times faster, a desktop CO2 is the better tool: xTool P2S

Scores

Power
80
Speed
66
Ease of use
84
Safety
90
Value
76

Scored on the same scale for every laser on this site. See all lasers ranked.

Specifications

Laser typeDiode laser
FormEnclosed
Optical power40 W
Other modules2W 1064 nm infrared module optional for bare metal and plastic marking
Wavelength455 nm
Work area498 × 319 mm
Max speed600 mm/s
Cutting (maker claim)18 mm cherry, 15 mm basswood plywood or 15 mm black acrylic in one pass (maker claim)
Precision0.01 mm motion accuracy (retailer spec)
Air assistIncluded
CameraNo
AutofocusYes
Rotary supportYes
SafetyClass 1 enclosure with lid-open stop, 5-direction flame detection, emergency stop and key lock; becomes Class 4 with the Class 4 riser base and conveyor
ConnectivityUSB, Wi-Fi
SoftwarexTool Studio, LightBurn
Weight20 kg
Pricefrom $1,299 at xTool, checked Oct 2

Pros and cons

Why we like it

  • Class 1 enclosure means no safety glasses or laser curtain for normal use at home
  • 40W optical diode cuts 15 mm plywood or black acrylic in a single pass
  • Large 498 x 319 mm work area plus a passthrough for long boards
  • One-click autofocus and curved-surface engraving take the guesswork out of focusing
  • The US Basic bundle already includes air assist and a honeycomb panel

Watch out for

  • No camera, so you place jobs with the red-dot pointer instead of a live preview
  • Cannot cut clear or blue acrylic, and bare metal needs the optional IR module
  • Thick cuts are slow: xTool's own table says 6 mm/s through 10 mm basswood
  • Weighs 20 kg and still needs a vent hose out of a window or a purifier
  • LightBurn works, but curved-surface mode and module position features stay in xTool Studio

Compare with

Creality Falcon2 40W

Creality Falcon2 40W

Score 78/100 · from $639 at Creality, checked Oct 2

Compare side by side
Creality Falcon A1 10W

Creality Falcon A1 10W

Score 70/100 · from $549 at Creality, checked Oct 2

Compare side by side
AtomStack A70 Max

AtomStack A70 Max

Score 70/100 · from $1,639 at AtomStack, checked Oct 2

Compare side by side
xTool P2S

xTool P2S

Score 82/100 · from $2,999 at xTool, checked Oct 2

Compare side by side

Frequently asked questions

What materials can the xTool S1 40W cut and engrave?

Cuts wood, plywood, MDF, leather, felt, card and dark or opaque acrylic; xTool rates it at 18 mm cherry and 15 mm black acrylic. Engraves slate, stone, tile, anodized aluminum, painted or coated metal, and glass with a coating or marking paste. It cannot cut clear, blue or light transparent acrylic because the 455 nm beam passes straight through, and it cannot cut metal (the 0.1 mm stainless claim is foil, not sheet). Marking bare metal needs the optional 2W 1064 nm IR module. Never laser PVC, vinyl or anything else containing chlorine.

What else do I need to buy with the xTool S1 40W?

A way to get rid of smoke: the built-in fan pushes it down a hose, so you need a window vent or a purifier (xTool puts its SafetyPro AP2 purifier in the $3,049 All-in-one bundle). The RA2 Pro rotary, riser base and conveyor feeder are extras unless you buy the $2,289 Deluxe bundle. xTool Studio is free, a LightBurn licence is optional. No safety glasses are needed while it runs as Class 1, but keep a fire extinguisher nearby and budget for materials and the odd replacement lens.

How much does the xTool S1 40W cost?

From $1,299 at xtool, checked oct 2.

How we rank: by our own scores for power, speed, ease of use, safety and value, from the maker's published specs and independent tests where they exist. Some links earn us a commission (for example TwoTrees, SainSmart, Gweike and Amazon). That never changes a score or the order of a list (disclosure).

Sources

Laser buying guides